At the Diablo Canyon nuclear plant, operators found themselves unable to open the valves that provide emergency cooling water to the reactor core and containment vessel, during a test on October 22, 2009.
A misguided fix of an earlier problem had prevented the emergency valves from opening, the NRC team sent to investigate found.
Tests after the valve repairs had failed to detect the problem, meaning that the reactor had operated for nearly 18 months with vital emergency systems disabled. Although the earlier modification impaired the emergency core cooling systems, workers could have opened the valves manually, which reduced the severity of the violation, the report said.